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Summary
Summary
Publisher's Note: Products purchased from Third Party sellers are not guaranteed by the publisher for quality, authenticity, or access to any online entitlements included with the product. Select, set up, and maintain a reliable home generator
This complete and practical guide shows you, step by step, how to choose the best generator for your needs, safely and properly install it, and handle troubleshootingand maintenance. Home Generator Selection, Installation, and Repair covers a wide variety of models, including those from the most popular manufacturers--Briggs and Stratton, Coleman, and Honda. Nearly 150 photos and diagrams help you to identify thevarious electrical components. This hands-on resource also describes the tools you'll need and provides sources for additional information and discount parts.
Home Generator Selection, Installation, and Repair explains:
How to decipher the technical terminology used in generator manuals Different types of fuels--gasoline, propane, natural gas, and diesel How to evaluate a generator's quality Essential features, including instrumentation, protection from electroshock, and large pneumatic tires for mobility How to safely connect generator output to home oroffice circuits Portable generator support requirements, includingproper fuel storage and an inventory of parts, such as oil and air filters Emergency fixes Generator troubleshooting and repair procedures Engine overhaulAuthor Notes
Paul Dempsey is a Master Mechanic and former editor of World Oil magazine. He is the author of more than 20 technical books, including Small Engine Repair, How to Repair Briggs & Stratton Engines , and Troubleshooting and Repairing Diesel Engines .
Table of Contents
Preface | p. xiii |
1 Selecting the right generator | p. 1 |
Outages | p. 3 |
What's available | p. 6 |
Power output | p. 12 |
Power quality | p. 13 |
Voltage | p. 13 |
Frequency | p. 13 |
Distortion | p. 13 |
Engines or prime movers | p. 13 |
Fuel options | p. 14 |
Other features worth having | p. 15 |
Instrumentation | p. 16 |
Circuit breakers | p. 16 |
Ground-fault circuit interrupters | p. 16 |
Automatic idle control | p. 16 |
Noise | p. 16 |
Sizing | p. 17 |
2 Powering up | p. 21 |
Location | p. 21 |
Hookup | p. 22 |
Power cords | p. 23 |
Power inlet box | p. 24 |
Transfer switches | p. 25 |
Transfer switches and neutral grounds | p. 27 |
Electrical safety | p. 28 |
Grounding rods | p. 29 |
Fuels | p. 31 |
Gasoline | p. 31 |
Propane | p. 32 |
Natural gas | p. 34 |
Diesel | p. 34 |
Planning ahead | p. 34 |
3 Generator repairs | p. 37 |
Conventional generators | p. 38 |
Brushed generators | p. 39 |
Brushless generators | p. 40 |
Power quality | p. 40 |
Tools | p. 44 |
Measurements | p. 46 |
Output tests | p. 46 |
Resistance tests | p. 51 |
Ohmmeter tests | p. 54 |
Megaohmmeter tests | p. 56 |
Rotor excitation test | p. 68 |
Inverter generators | p. 69 |
Operation | p. 70 |
Troubleshooting | p. 73 |
4 Engine electrical | p. 77 |
Engine management controls | p. 77 |
Power sources | p. 77 |
Fuel cutoff valves | p. 79 |
Idle control | p. 82 |
Automatic choke | p. 84 |
Oil-pressure sensor | p. 86 |
Oil level sensor | p. 87 |
Solid-state ignition | p. 87 |
Ignition myths | p. 89 |
Starter motors | p. 91 |
5 Emergency repairs | p. 93 |
Tools and supplies | p. 93 |
No power | p. 94 |
No power from any receptacle | p. 94 |
No power from one receptacle | p. 94 |
Genset slows under load | p. 95 |
Storage batteries | p. 95 |
Gasoline engine malfunctions | p. 95 |
Preliminaries | p. 96 |
No start | p. 96 |
Loss of power as engine warms | p. 101 |
Sudden shutdowns | p. 102 |
Insufficient power | p. 102 |
Weak compression | p. 102 |
Diesel engine malfunctions | p. 102 |
No or slow starting | p. 102 |
Runaway | p. 104 |
6 Fuel systems | p. 105 |
Basic carburetor theory | p. 106 |
Tools and supplies | p. 110 |
Parts and materials | p. 112 |
Removal and installation | p. 112 |
Cleaning | p. 114 |
Float carburetor service | p. 115 |
Needle and seat | p. 116 |
Float adjustments | p. 118 |
Jets | p. 120 |
Primer | p. 123 |
Diaphragm carburetor service | p. 123 |
Diaphragm carburetor operation | p. 124 |
Plumbing | p. 125 |
Troubleshooting | p. 126 |
Pressure test | p. 126 |
Mixture-adjustment screws | p. 129 |
Fuel pumps | p. 129 |
Metering | p. 129 |
Idle circuits | p. 130 |
Check valves | p. 131 |
Final pressure check | p. 132 |
Mixture adjustments: all carburetors | p. 132 |
Fuel injection | p. 133 |
Diesel | p. 135 |
Wet stacking | p. 139 |
Safety | p. 139 |
Tools | p. 139 |
Fuel system checks | p. 139 |
Injectors | p. 141 |
High-pressure pump | p. 143 |
Timing | p. 144 |
7 Major engine repairs | p. 147 |
Some basics | p. 147 |
What's needed | p. 149 |
Torque limits | p. 150 |
Evaluation | p. 151 |
Excessive compression | p. 151 |
No or barely perceptible compression | p. 156 |
Compression test | p. 156 |
Leak-down test | p. 157 |
Leak-down test-four-cycle engine | p. 159 |
Leak-down test-two-cycle engine | p. 159 |
Blowby gauge | p. 159 |
Cylinder head casting | p. 161 |
Valves | p. 163 |
Valve guides | p. 167 |
Valve springs | p. 169 |
Pushrods | p. 169 |
Pistons | p. 170 |
Rings | p. 172 |
Installation | p. 172 |
Piston installation | p. 174 |
Integral bores | p. 174 |
Detachable cylinders | p. 175 |
Connecting rods | p. 176 |
Construction | p. 176 |
Orientation | p. 176 |
Bearings | p. 176 |
Micrometers | p. 179 |
Plastigage | p. 181 |
Failure analysis | p. 181 |
Rod assembly | p. 182 |
Cylinders | p. 182 |
Glaze breaking | p. 182 |
Inspection | p. 182 |
Boring | p. 184 |
Sleeving | p. 185 |
Flywheel | p. 185 |
Crankcase | p. 187 |
Crankshafts | p. 188 |
Antifriction main bearings | p. 192 |
Camshafts | p. 193 |
Balance shafts | p. 193 |
Oil seals | p. 194 |
Oil circuits | p. 194 |
Rewind starters | p. 195 |
Starter troubleshooting | p. 195 |
Preload release and restoration | p. 197 |
Brake | p. 198 |
Dogs | p. 198 |
Recoil springs | p. 198 |
A final word | p. 198 |
A Generator websites | p. 199 |
B National Electrical Manufacturers Association (NEMA) plug and receptacle configurations | p. 207 |
Index | p. 211 |